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A close-up of Elestor's advanced flow battery technology

Scalability

Elestor’s flow battery is incredibly flexible and easy to scale. The materials used, hydrogen and irion, are abundant wherever you are in the world. Power can be increased simply by installing additional membrane stacks. Capacity can be increased by expanding the electrolyte and hydrogen tanks. The battery can even be integrated with existing or future hydrogen pipeline networks, removing the need for a hydrogen tank altogether.

Scalability matters more than most other factors when it comes to new technologies. Rapid application of groundbreaking solutions is important because their impact can help change the world. Our flow battery technology has the potential to dramatically speed up the energy transition, which means we can play an active role in revolutionizing the world’s energy system.

Scalability is also important because so-called economies of scale, in combination with a fully automated assembly of membrane stacks, offers perhaps the best way to continuously pressing costs lower. It is vital that clean energy solutions are both affordable and price competitive relative to the old-world fossil fuel technologies they are replacing.

Investors obviously value scalability for the reasons mentioned, but to them it is an attribute that also adds value, in that rapid scaling generally speeds up and increases the financial return on their investments.

Publications

Enabling affordable green hydrogen for clean fuel production by applying Long-Duration Energy Storage

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Author:

Dries Kleuskens (Business Developer)

Abstract

Green hydrogen production faces a critical design challenge: renewable electricity is intermittent, while clean-fuel processes such as ammonia, methanol and e-fuels require stable, high-utilization operation. With hourly RFNBO matching approaching, this mismatch will increasingly shape the economics of future clean-fuel hubs.

In this whitepaper, Elestor compares a traditional LFP + hydrogen storage configuration with an LDES-based hub design using Elestor’s hydrogen-iron flow battery upstream of the electrolyser. Based on 10 years of hourly solar and wind data for Ain Sokhna, Egypt, the modelled baseload case shows that a 36-hour Elestor flow battery can reduce LCOH by up to 20% by improving electrolyser utilization, reducing installed electrolyser capacity and avoiding separate downstream hydrogen storage.

Download the whitepaper to learn how long-duration energy storage can help make baseload green hydrogen supply more affordable, controllable and scalable.

read more

Engineered for 25 Years: Commercial Durability Proven in Elestor’s Hydrogen–Iron Flow Battery Technology

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Authors:

Kaan Colakhasanoglu (Stack Research Specialist)
Wiebrand Kout (CTO)

Abstract

Elestor’s hydrogen–iron flow battery architecture is put to the test and evaluated under continuous, commercially relevant operating conditions to assess durability, performance stability, and lifetime potential. The system combines a hydrogen gas circuit with an aqueous iron-based electrolyte, enabling independent scaling of power and energy while relying on abundant, low-cost active materials (±2.8€/kWh, enable reaching 15€/kWh CAPEX and 0.02€/kWh Levelized Cost of Storage at system level).

An extended continuous cycling campaign demonstrates stable operation at practical current density, temperature, and voltage windows representative of real-world deployment. Measured performance remains stable and fully recoverable through standard conditioning procedures. The absence of structural or electrochemical failure under sustained operation provides a robust empirical basis for extrapolating operational lifetimes of 20–25 years under standard use profiles.

This work positions hydrogen–iron flow battery technology as a durable, scalable, and economically viable solution for long-duration energy storage.

read more

Energy Independence for Islands

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Authors:

Willem de Vries (Charged Islands)

Mohamad Alameh (Charged Islands)

In cooperation with Floris van Dijk (Elestor)

Abstract

Due to recent declines in the cost of photovoltaic solar generators (PV) and battery energy storage systems (BESS), baseload renewable energy systems (BRES) can now outcompete a grey generation mode (diesel electricity generation) on a 24/7 basis. BRES now promise a 30% reduction in electricity generation costs compared to diesel generators for a wide set of geographies, often reducing generation costs by 100 EUR/MWh. This gap is expected to grow with the introduction of cheaper long duration energy storage (LDES) systems in the future, potentially reducing cost of electricity supply by 50% compared to diesel generation.

With economic arguments in favour of BRES, a movement towards deployment of such systems can be expected and is also encouraged and supported by the writers of this white paper.

Numerous islands will have to overcome various hurdles though trying to implement BRES. Examples of such hurdles are shortage of development & financing capabilities as well as the shortage of land and a lock-in of diesel generation assets.

read more

Publications

Enabling affordable green hydrogen for clean fuel production by applying Long-Duration Energy Storage

read moreless

Author:

Dries Kleuskens (Business Developer)

Abstract

Green hydrogen production faces a critical design challenge: renewable electricity is intermittent, while clean-fuel processes such as ammonia, methanol and e-fuels require stable, high-utilization operation. With hourly RFNBO matching approaching, this mismatch will increasingly shape the economics of future clean-fuel hubs.

In this whitepaper, Elestor compares a traditional LFP + hydrogen storage configuration with an LDES-based hub design using Elestor’s hydrogen-iron flow battery upstream of the electrolyser. Based on 10 years of hourly solar and wind data for Ain Sokhna, Egypt, the modelled baseload case shows that a 36-hour Elestor flow battery can reduce LCOH by up to 20% by improving electrolyser utilization, reducing installed electrolyser capacity and avoiding separate downstream hydrogen storage.

Download the whitepaper to learn how long-duration energy storage can help make baseload green hydrogen supply more affordable, controllable and scalable.

read more

Engineered for 25 Years: Commercial Durability Proven in Elestor’s Hydrogen–Iron Flow Battery Technology

read moreless

Authors:

Kaan Colakhasanoglu (Stack Research Specialist)
Wiebrand Kout (CTO)

Abstract

Elestor’s hydrogen–iron flow battery architecture is put to the test and evaluated under continuous, commercially relevant operating conditions to assess durability, performance stability, and lifetime potential. The system combines a hydrogen gas circuit with an aqueous iron-based electrolyte, enabling independent scaling of power and energy while relying on abundant, low-cost active materials (±2.8€/kWh, enable reaching 15€/kWh CAPEX and 0.02€/kWh Levelized Cost of Storage at system level).

An extended continuous cycling campaign demonstrates stable operation at practical current density, temperature, and voltage windows representative of real-world deployment. Measured performance remains stable and fully recoverable through standard conditioning procedures. The absence of structural or electrochemical failure under sustained operation provides a robust empirical basis for extrapolating operational lifetimes of 20–25 years under standard use profiles.

This work positions hydrogen–iron flow battery technology as a durable, scalable, and economically viable solution for long-duration energy storage.

read more

Energy Independence for Islands

read moreless

Authors:

Willem de Vries (Charged Islands)

Mohamad Alameh (Charged Islands)

In cooperation with Floris van Dijk (Elestor)

Abstract

Due to recent declines in the cost of photovoltaic solar generators (PV) and battery energy storage systems (BESS), baseload renewable energy systems (BRES) can now outcompete a grey generation mode (diesel electricity generation) on a 24/7 basis. BRES now promise a 30% reduction in electricity generation costs compared to diesel generators for a wide set of geographies, often reducing generation costs by 100 EUR/MWh. This gap is expected to grow with the introduction of cheaper long duration energy storage (LDES) systems in the future, potentially reducing cost of electricity supply by 50% compared to diesel generation.

With economic arguments in favour of BRES, a movement towards deployment of such systems can be expected and is also encouraged and supported by the writers of this white paper.

Numerous islands will have to overcome various hurdles though trying to implement BRES. Examples of such hurdles are shortage of development & financing capabilities as well as the shortage of land and a lock-in of diesel generation assets.

read more
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